PCBN Blank Manufacturing Service
Utilizing advanced manufacturing processes and high-quality raw materials, we make high-quality PCBN (Polycrystalline Cubic Boron Nitride) large round inserts and composite plates, including roughing inserts and finishing inserts. Your cutting performance will be awesome, and your tool life will be long as well. It increases your machining efficiency, cuts costs, and makes you more money.
Send me a quote
Increase machining efficiency , decrease downtime, and prolong tool life.
By choosing our high-quality PCBN large round inserts and composite plates, ultimately translates into cost savings and increased profitability for your operations.
PCBN large round inserts and composite plates
Our PCBN large round inserts and composite plates are designed to meet the demands of various machining applications, such as high-speed turning, hard turning, and interrupted cutting. They offer superior performance in machining hardened steels, cast irons, superalloys, and other difficult-to-machine materials. With their exceptional heat resistance and wear resistance properties, our PCBN inserts ensure stable and precise cutting results even under high-temperature and high-stress conditions.
roughing inserts
The roughing inserts are optimized for fast material removal rates and are suitable for heavy roughing operations, while the finishing inserts provide excellent surface finish and dimensional accuracy. Both types of inserts are engineered to deliver consistent and reliable performance, reducing the need for frequent tool changes and increasing productivity.
significant advantages In manufacturing and processing PCBN roughing and finishing inserts
To meet your needs, we strive to deliver superior machining quality, deliver fast delivery, and build long-term partnerships.
How We Serve You
Contact our sales team
We can provide you with details about our products, pricing, and delivery timelines after you contact our sales team.
Order confirmation
You can provide the formal purchase order documentation and sign the purchase agreement once you've reviewed the order details.
Send you Solution
Complete the payment process as per the terms agreed upon in the purchase agreement. Upon receipt of payment, we will proceed to prepare for production promptly.
Production and Delivery
Once the order is confirmed and payment is completed, we will initiate the production process to ensure timely delivery of the products you require.
- Our team has advanced machining equipment and can make high-quality PCBN solid composite roughing inserts and finishing inserts. We can meet our customers' specific requirements, whether it's cutting, polishing, or hole machining.
- Custom PCBN solid composite roughing inserts and finishing inserts can be designed based on your specific requirements. Our technical team collaborates closely with customers to offer comprehensive customization in material selection, dimensional accuracy, and surface quality, ensuring optimal machining results.
Our team will keep you updated on the progress of your order, including production milestones and shipping information. We strive to provide a smooth and efficient ordering experience, and our dedicated staff will be available to assist you throughout the process.
Please reach out to our sales team to initiate the ordering process and start benefiting from our high-quality PCBN products.
The Benefits of Partnering With FY Diamondlase for PCBN Blank Manufacturing
With our PCBN solid composite roughing inserts and finishing inserts manufacturing and processing services, you'll get high-quality products, customized solutions, and quick support. By doing this, you'll get more machining efficiency, lower costs, and be more profitable.
High Quality
We have high-tech equipment and a skilled tech team that ensures product consistency and quality with precision control. To ensure PCBN's high hardness, wear resistance, and thermal stability, we use high-quality raw materials that go through rigorous quality testing.
Customizations
In order to meet diverse machining demands, we customize PCBN solid composite roughing inserts and finishing inserts based on customer specifications.
comprehensive service
Our comprehensive processing services include cutting, polishing, hole machining, and more. We make sure our products are consistent and precise with our extensive experience.
Quick Turnaround
Due to our flexible production capacity and quick delivery turnaround, we're able to meet urgent production demands.
Need Superhard Solution?
Hear From Our Clients
FAQs About PCBN Blank Manufacturing Service
What is PCBN Blank?
PCBN (Polycrystalline Cubic Boron Nitride) solid composite roughing inserts and finishing inserts are high-performance cutting tool materials widely used in the metalworking industry. PCBN material is a composite material with cubic boron nitride crystal particles evenly distributed in a metal matrix. It exhibits excellent hardness, thermal stability, and wear resistance, making it an ideal choice for machining hard materials and high-temperature alloys.
PCBN solid composite roughing inserts are precisely machined cutting tool materials that do not have any coating on their surface, retaining the inherent characteristics of PCBN material. These inserts are commonly used in the manufacturing of various cutting tools such as turning tools, milling cutters, drills, etc., to achieve efficient and precise metal machining. PCBN finishing inserts, on the other hand, undergo polishing processes on the roughing inserts to achieve higher surface quality and dimensional accuracy, suitable for applications that require superior smoothness and flatness.
Where can we use PCBN Blank?
The applications of PCBN solid composite roughing inserts and finishing inserts are extensive. They are often used in the machining of difficult-to-machine materials such as high-hardness alloys, cast iron, thermal spray coatings, powder metallurgy materials, and more. In industries such as automotive manufacturing, aerospace, mold making, and energy, PCBN solid composite roughing inserts and finishing inserts are widely applied in various cutting operations such as turning, milling, drilling, threading, and more.
The advantages of PCBN solid composite roughing inserts and finishing inserts lie in their exceptional cutting performance and long tool life. Due to their high hardness and wear resistance, PCBN materials can maintain low wear rates even under high-speed and high-temperature conditions, thereby extending the tool’s lifespan. Additionally, the thermal stability of PCBN materials enables them to withstand high-temperature machining environments, reducing tool failures and deterioration of cutting surface quality.
In summary, PCBN solid composite roughing inserts and finishing inserts are high-performance cutting tool materials with excellent hardness, wear resistance, and thermal stability. They find widespread applications in metalworking across various industries, providing efficient and precise cutting operations, helping businesses improve productivity, reduce costs, and achieve better machining quality.